Our Assembly Service
Our assembly services include mechanical assembly, electrical assembly, sub-assemblies, and full product integration. Whether for a single prototype or batch production, we provide flexible and professional solutions tailored to your needs.
What is Assembly Service
Assembly service involves systematically integrating manufactured components into functional sub-modules or complete products. We handle incoming inspection, pre-processing, assembly operations, functional testing, quality checks, and packaging to ensure the final product meets all design and performance requirements.
Case Studies
Why Choose Us for Assembly Service ?
Our Assembly Capabilities
| Capability Item | Detailed Parameters |
|---|---|
| Types of Parts & Products | Mechanical: machined parts, stamped & sheet metal, bearings, gears, fasteners; Electrical: wire harnesses, PCB assemblies, connectors, sensors, control modules; Sub-assemblies: pumps, valves, motors, enclosures, frames; Full products: automation systems, consumer electronics, compact medical devices |
| Size Range | Micro components as small as 2 mm; Max assembly size: 2000 × 1500 × 1000 mm; Weight: up to 200 kg per unit (heavier units with lifting solutions) |
| Assembly Precision | Mechanical: ±0.05–0.1 mm; Electrical: ±0.2 mm positioning, 100% insulation & functional test; Torque: 0.05–500 Nm (traceable calibration) |
| Production Capacity | Prototyping: single or small batches; Mass production: 5000+ sub-assemblies or 500+ full units per month; Quick changeover: flexible for multi-product low-volume |
| Quality Control | ISO 9001 & IATF16949 certified; 100% critical inspections (function, dimension, torque, insulation); FAI (First Article Inspection), SPC (Statistical Process Control); Full traceability with inspection reports |
| Testing & Validation | Reliability tests: vibration, thermal cycling, aging; Electrical validation: insulation resistance, continuity, signal integrity; Environmental simulation: humidity, thermal shock |
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Incoming inspection and quality checks
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Pre-processing and sorting of components
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Assembly per design specifications
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Functional testing and validation
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Packaging and delivery
Assembled Parts Applications
Assembly services play a critical role across multiple industries, enabling manufacturers to deliver complete, functional, and market-ready products. Our assembly solutions are tailored to meet the diverse needs of the following sectors:
