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Our Assembly Service
Our assembly services include mechanical assembly, electrical assembly, sub-assemblies, and full product integration. Whether for a single prototype or batch production, we provide flexible and professional solutions tailored to your needs.
How can we help you?
What is Assembly Service
Assembly service involves systematically integrating manufactured components into functional sub-modules or complete products. We handle incoming inspection, pre-processing, assembly operations, functional testing, quality checks, and packaging to ensure the final product meets all design and performance requirements.
Case Studies
Why Choose Us for Assembly Service ?
Our Assembly Capabilities
| Capability Item | Detailed Parameters |
|---|---|
| Types of Parts & Products | Mechanical: machined parts, stamped & sheet metal, bearings, gears, fasteners; Electrical: wire harnesses, PCB assemblies, connectors, sensors, control modules; Sub-assemblies: pumps, valves, motors, enclosures, frames; Full products: automation systems, consumer electronics, compact medical devices |
| Size Range | Micro components as small as 2 mm; Max assembly size: 2000 × 1500 × 1000 mm; Weight: up to 200 kg per unit (heavier units with lifting solutions) |
| Assembly Precision | Mechanical: ±0.05–0.1 mm; Electrical: ±0.2 mm positioning, 100% insulation & functional test; Torque: 0.05–500 Nm (traceable calibration) |
| Production Capacity | Prototyping: single or small batches; Mass production: 5000+ sub-assemblies or 500+ full units per month; Quick changeover: flexible for multi-product low-volume |
| Quality Control | ISO 9001 & IATF16949 certified; 100% critical inspections (function, dimension, torque, insulation); FAI (First Article Inspection), SPC (Statistical Process Control); Full traceability with inspection reports |
| Testing & Validation | Reliability tests: vibration, thermal cycling, aging; Electrical validation: insulation resistance, continuity, signal integrity; Environmental simulation: humidity, thermal shock |
Incoming inspection and quality checks
Pre-processing and sorting of components
Assembly per design specifications
Functional testing and validation
Packaging and delivery
Assembled Parts Applications
Assembly services play a critical role across multiple industries, enabling manufacturers to deliver complete, functional, and market-ready products. Our assembly solutions are tailored to meet the diverse needs of the following sectors:
