5 Axis CNC Machining Services
It can realize one-time molding of complex precision prototypes and complex parts, with quick delivery. It is particularly suitable for processing complex structural components with irregular curved surfaces and high precision requirements.
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If you need to manufacture complex precision parts, RAPID PROTOS (RPS) has advantages in price and production speed. We have 3 DMG 5-axis CNC machines with the highest progress to 0.01mm. At the same time, we provide more than 20 different types of materials and surface treatments. This enables us to quickly and high-quality manufacture complex prototypes and parts while ensuring quality.
Latest Cases for 5 Axis CNC Machined Parts
Our 5 Axis CNC machining Capabilities
With advanced 5-axis machining equipment, an experienced engineering team and a strict quality management system, we are able to provide customers with high-efficiency and high-precision 5-axis CNC machining services, which is your ideal choice for high-difficulty parts manufacturing.
1. Well-equipped, Flexible and Efficient
We are equipped with 3 advanced 5-axis CNC machining centers, which can simultaneously control the movement of parts on the X, Y, Z and rotation axes. Through this technology, complex shapes and high-precision parts can be processed in one clamping, greatly improving production efficiency and reducing machining errors.
2. High-precision Machining
Our 5-axis machining capabilities can achieve a tolerance accuracy of ±0.005mm, whether it is complex geometric shapes, curved surface machining, or high-precision hole positions, it can perfectly meet customer needs.
3. Complex parts CNC Machining
5-axis machining is particularly suitable for manufacturing complex and high-precision parts, such as aerospace parts, medical device parts, automotive precision parts, and complex molds. For special-shaped parts and complex three-dimensional curved parts, our technology can achieve efficient and stable processing.
4. Customized Production Capabilities
We can quickly adjust the processing plan according to the customer’s CAD drawings and specific needs and flexibly meet the different needs of prototyping, small batch production, and large batch processing.
Why Choose us for 5 Axis CNC Machining ?
Choosing us means choosing high-quality, efficient and professional 5-axis CNC machining services. We are committed to providing our customers with reliable manufacturing solutions to help your projects succeed.
What is 5 Axis CNC Machining Service？
5-axis CNC machining service is an advanced CNC machining technology that can complete the precision machining of complex parts by simultaneously controlling the movement of the workpiece or tool on the three linear axes X, Y, and Z and the two rotary axes A and B. Compared with traditional 3-axis machining, 5-axis machining can process complex geometric shapes and curved surface parts in one clamping, greatly improving efficiency and accuracy.
How 5 Axis CNC Machine Works？
5-axis CNC machining is a high-precision, high-efficiency manufacturing technology that can move tools or workpieces in five directions simultaneously. This multi-axis linkage feature allows the processing of complex geometries without the need to frequently adjust the workpiece position.
1. Axis movement: In addition to the traditional three linear axes (X, Y, Z), 5-axis machining also includes two rotary axes (A, B or C) to achieve flexible positioning of the tool and multi-angle contact with the workpiece surface.
2. Multi-angle machining: Through the tilt and rotation of the tool, 5-axis machining can complete complex multi-faceted machining, such as curved surfaces, grooves and inner cavities, in one clamping.
3. CAM programming: Computer-aided manufacturing (CAM) software is used to generate processing paths to ensure precise movement between the tool and the workpiece.
4. Real-time control: The machine tool control system coordinates the movement of the five axes in real time to achieve smooth and efficient processing.
5 Axis CNC Machining Tolerances and Standards
Rapid Protos is the best company to work with if you need precision Swiss CNC machining services to make prototypes and parts. ISO 2768-f is the standard for metals, and ISO 2768-m is the standard for plastics. We can also meet special tolerances if you write down what you need on the drawing.
| Standards | 5 Axis CNC Machining |
|---|---|
| Maximum Part Size | 400×400×600 mm (15.7×15.7×23.6 in.) |
| Minimum Part Size | 4×4 mm (0.1×0.1 in.) |
| Minimum Feature Size | Φ 0.50 mm (Φ 0.00197 in.) |
| Standard Tolerances | Metals: ISO 2768-f Plastics: ISO 2768-m |
| Linear Dimension | +/- 0.025 mm (+/- 0.001 in.) |
| Hole Diameters (Not Reamed) | +/- 0.025 mm (+/- 0.001 in.) |
| Shaft Diameters | +/- 0.025 mm (+/- 0.001 in.) |
Materials for 5 Axis CNC Machining Parts
Five-axis CNC machining, with its high flexibility and precision, can process a variety of metal and non-metal materials, including:
Metal Materials
- Aluminium
- Stainless Steel
- Tool Steel
- Alloy Steel
- Low Carbon Steel
- Alloy
- Brass
- Copper
- Bronze
- Nickel
- Inconel
- Titanium
Plastic Materials
- Nylon
- ABS
- PET
- PEI
- PEEK
- PMMA (Acrylic)
- POM
- PP (Polypropylene)
- PC (Polycarbonate)
- PVC
- HDPE (Polyethylene)
- PS (Polystyrene)
- LDPE
- PSU
- PTFE
- Carbon Fiber
Surface Finishes for 5 Axis CNC Machining
After the parts are processed, the surface treatment is carried out to form a unique surface layer to meet the hardness, corrosion resistance, and appearance requirements of the product. The choice of surface treatment depends on the material properties and application of the part. RPS offers the following surface treatment options for SWISS CNC machined metal parts:
| Image | Name | Description | Materials | Color | Texture | Link |
|---|---|---|---|---|---|---|
 | Anodizing | Creates a layer of oxide on the surface of aluminum and other metals. It enhances the corrosion and wear resistance of a part and can also be used to add color to the surface. | Aluminum | Clear, black, grey, red, blue, gold. | Smooth, matte finish. | Learn More >> |
 | Bead Blasting | Bead blasting involves using abrasive particles to remove material from the surface of a part. This creates a uniform matte surface that can be used to prepare the surface for other finishes or to remove surface imperfections. | ABS, Aluminum, Brass, Stainless Steel, Steel | n/a | Matte | Learn More >> |
 | Powder Coating | Powder coating involves applying a dry powder to the surface of a part and then curing it in an oven. This creates a durable, scratch-resistant surface that can be customized in a variety of colors. | Aluminum, Stainless Steel, Steel | Black, any RAL code or Pantone number | Gloss or semi-gloss | Learn More >> |
 | Electroplating | Electroplating involves depositing a thin layer of metal on the surface of a part. This can be used to enhance the appearance of a part, improve its corrosion resistance, or improve its conductivity. | Aluminum, steel, stainless steel | n/a | Smooth, glossy finish | Learn More >> |
 | Polishing | Polishing involves using an abrasive pad or compound to make the surface of a part smooth and shiny. This can be used to create a mirror finish or prepare the surface for other finishes. | Aluminum, Brass, Stainless Steel, Steel | n/a | Glossy | Learn More >> |
 | Brushing | Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes. | ABS, Aluminum, Brass, Stainless Steel, Steel | n/a | satin | Learn More >> |
FAQ
Application
5-axis CNC machining is widely used in the following industries and scenarios due to its flexibility, high precision and efficiency:
- Aerospace components
- Medical components
- Optical equipment
- Industry machine parts
- Automotive parts
- Robotics parts
- and more
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