Parts Detail
| Name | DESCRIPTION |
|---|---|
| Product | CNC Machined Parts |
| Material | Aluminum 6061 |
| Order Quatity | 20 pcs |
| Tolerance | 0.05mm |
| Size | 75*36*32mm |
| Technology | CNC Machining+Black Oxide |
| Location | United States |
| Application | Industrial equipment |
| Lead Time | 12 Days |
A company focusing on industrial equipment and robot manufacturing needs to customize a foldable handle for its new product line. This handle must not only be lightweight and easy to operate, but also withstand high-frequency use and harsh industrial environments while maintaining structural stability.
The main challenges faced by the customer include:
- Structural complexity: The handle needs to include a foldable hinge structure and internal connection holes. Its complex geometric shape requires high-precision CNC milling and drilling to realize.
- Material performance: A material that is both lightweight and sufficiently strong must be selected to ensure the reliability of the handle in long-term use.
- Durability and appearance: The handle surface needs to be resistant to wear and corrosion, and present a professional matte black appearance to match the overall design of the equipment.
RPS Solution: One-Stop CNC Machining & Black Oxide Surface Treatment
As an expert with 20 years of experience in precision mechanical parts manufacturing, RPS has provided the customer with a perfect one-stop solution relying on its professional capabilities in aluminum alloy processing and comprehensive surface treatment.
We have taken the following key steps:
- Material Selection: We recommended and used 6061 aluminum alloy. This aluminum alloy is well-known for its excellent strength, good mechanical properties and easy processability, making it an ideal choice for manufacturing high-strength industrial parts.
- Precision CNC Machining: Our engineering team conducted an in-depth analysis of the part’s complex geometric shape and used 3-axis and 5-axis CNC milling machines for precision machining. We carefully planned the machining path to ensure that all details of the hinge, threaded holes and handle surface can be accurately completed in one go—especially for the anti-slip texture on the handle surface, we achieved a clear and uniform milling effect through specific cutting tools and programming.
- Strict Dimensional Control: During the machining process, we ensured that all key dimensions and hole position tolerances were accurately controlled within the design requirements through a strict quality control process, so as to guarantee the smoothness and reliability of the handle’s folding function.
- High-Quality Black Oxide Treatment: After the completion of machining, we adopted chemical black oxide treatment (usually black anodization). This surface treatment not only provides a wear-resistant and corrosion-resistant protective layer for the handle, but also endows it with a deep and professional matte black appearance, meeting the customer’s dual needs for product aesthetics and durability.
CNC Machining Standards
| Project | Description |
|---|---|
| Materials | Aluminum alloy (such as 6061, 7075, etc.), stainless steel, copper alloy, engineering plastics, etc. |
| Surface Treatment | Anodizing (multi-color optional), electroplating, spraying, sandblasting, passivation, etc. |
| Tolerance | The dimensional tolerance can reach ±0.01mm, and the form and position tolerance (such as parallelism and perpendicularity) is ≤0.02mm |
| Quality Assurance | Three-dimensional coordinate measuring machine, two-dimensional imager, hardness tester, roughness tester, etc. |
Results: Perfect Delivery to Create Reliable Industrial Handle
Through cooperation with RPS, the customer successfully obtained high-quality aluminum alloy handles that fully meet the design requirements. The customized manufacturing solution we provided perfectly combines complex processing and high-quality surface treatment, helping the customer enhance the reliability and professional image of its industrial equipment.
- Product Performance: The handle is lightweight yet sturdy, perfectly realizing the foldable function and capable of long-term stable use in harsh industrial environments.
- Appearance Quality: The black oxide treatment gives the handle a unique black matte texture, significantly improving the overall aesthetics of the equipment.
- Comprehensive Services: The one-stop service provided by RPS integrates CNC machining and surface treatment, simplifying the customer’s supply chain management and ensuring the quality and efficiency of the entire project.
This case once again demonstrates RPS’s outstanding capabilities in complex CNC parts processing and comprehensive surface treatment. Whether your project requires prototypes or mass production of any complexity, we are confident in providing you with the most professional solution.
Need Similar CNC Machined Parts? Contact us now!
Our factory is equipped with multiple advanced CNC machining centers (including three-, four-, and five-axis machines) equipped with intelligent control systems, ensuring both precision and efficiency. Our professional technical team, comprised of experienced process engineers and programmers, can quickly respond to complex machining needs. We are ISO9001 certified, have served hundreds of customers, and delivered over one million parts, earning us a strong reputation within the industry.
Advantages of contacting us:
- Fast response: Ensure that your requirements are handled in the first time.
- Professional support: Experienced engineers provide you with technical guidance and solution suggestions.
- Flexible processing: We can meet it efficiently whether it is a prototype or a batch order.
