Laser Cutting Services

We provide high-quality laser cutting services for prototypes and production parts. Our laser cutting process ensures extremely high accuracy and dimensional stability, while offering cost advantages and fast delivery, making it an ideal choice for your efficient manufacturing.

  • Free quotation with DFM feedback in 24 hours

  • Lead time as fast as 3-5 days
  • ISO 9001:2015 certificated

Certifications
ISO 9001:2015 | IATF 16949 Registered

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Trusted By

Our Custom Laser Cutting Service

Rapid Protos offers reliable custom laser cutting services, with over 20 years of experience and advanced technology to ensure superior quality. Our skilled team can accurately cut a variety of materials, from thin aluminum foil to thick steel plates. With modern laser equipment, we provide efficient and precise solutions for your project to meet diverse custom needs.

Fiber laser cutting

Fiber Laser Cutting

Fiber laser cutting machines transmit laser beams through optical fibers, which have concentrated energy and high efficiency. They are suitable for cutting thin metals such as stainless steel and carbon steel. They have the advantages of fast speed, fine cutting, and suitability for mass processing.

CO2 Laser cutting

CO2 Laser Cutting

CO2 laser cutting machines use carbon dioxide gas as a medium and are suitable for cutting non-metallic materials (such as wood, plastic, glass, etc.). They have the advantages of low cost, suitability for large areas and flexible processing.

ND-YAG Laser Cutting

Nd-YAG Laser Cutting

Solid laser cutting machine (YAG laser) uses Nd:YAG crystal as the medium, has high pulse power, and is suitable for small-area metal processing of electronic components and precision devices. Its advantage is high precision, but its efficiency is lower than that of fiber laser machine.

About Laser Cutting

View Metal Laser Cutting Process at RPS

Rapid Protos has the best laser cutting equipment and services in the industry. With our expertise and high-power laser facilities, we achieve the best results in a variety of projects. In this video, you can see how we laser cut sheet metal step by step.

According to the customer’s design requirements, confirm the type and thickness of the processing material, such as metal, stainless steel, aluminum, plastic, etc.

The customer provides CAD drawings, or we assist in the design and optimization of the cutting drawings to ensure the accuracy of size and shape.

According to the material characteristics and cutting requirements, set the power, speed, focus position and other parameters of the laser cutting machine, and make trial cuts and adjustments.

Use a high-power laser beam to cut the material according to the drawing to ensure smooth edges and accurate dimensions. Two-dimensional cutting or three-dimensional shape processing can be performed.

Measure the dimensions and surface quality of the cut parts to ensure that there are no burrs or cutting errors.

Features of Laser Cutting

Laser cutting is useful in many industries because it is precise, fast, repeatable, and flexible. The laser cutting service from Rapid Protos helps meet both the practical and aesthetic needs of the business world.

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  • High Precision Cuts: The light beam involved in laser cutting ensures high-precision melting and evaporation of materials, ensuring accuracy as low as 0.003mm.

  • Maximum Sheet Utilization: The laser cutting technology maximizes the number of usable metal sheets and gives little room for wastage, ensuring that only the exact amount of material is provided.

  • High Cutting Versatility: With advanced laser cutting operations, you can get custom laser cut parts with simple cuts, marking, engravings, and complex, intricate details.

  • Low Power Use: Sheet metal laser cutters effectively cut out material pieces without consuming too much energy, often using just 10kW of energy.
  • Little to No Damage: The heat from laser cutting processes affects very minimal areas on the component and has no effect on the tolerance of the laser cutting parts.

Gallery of Sheet Metal Laser Cutting Parts

For many years, Rapid Protos’ laser cutting service has covered a wide range of applications for many industries. Below are some of our previous laser cutting projects.

Why Choose Us for Laser Cutting

Rapid Protos is committed to providing the best custom laser cutting services through prototypes and mass production runs. They do this by using cutting-edge laser cutting technology and innovative technical know-how. We are a reliable manufacturing company with the right licenses and experience to offer on-demand laser cutting services that are both cost-effective and easy to use.

Accurate Quotes at No Additional Cost

Rapid Protos uses its own quotation system and experienced engineers to analyze your drawings and recommend the best processing technology (such as CNC processing, sheet metal processing, 3D printing, mold injection, etc.) to provide the fastest production solution and provide accurate quotations to avoid wasting time and resources by choosing the wrong process. Ensure that the project is delivered on time without affecting your development progress.

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Instant Free Quote

Laser Cutting Standards

Rapid Protos uses international industry standards and market trends to ensure that the laser cut parts we sell to our customers are of the highest quality. We have state-of-the-art laser cutting machines that allow for the best and most precise cutting. With these technologies, we can cut faster, change designs multiple times, make narrow cuts, create burr-free edges and holes, reduce material waste, and do all this for less money.

StandardsDescription
Minimum part size10 mm (0.40 in.)
Minimum feature size2X material thickness with a minimum of 1 mm (0.04 in.)
Distance dimensionsOur laser cutting standards depend on ISO 2768-c.

Typical size: +/- 0.2 mm (0.008 in.) for length, width, diameter and location.

Maximum material thicknessCarbon steel < 25 mm (0.98 in.), Stainless steel < 15 mm (0.59 in.), Aluminum < 15 mm (0.59 in.) , Copper < 12.7 mm (0.5 in.)
Kerf (slit size)About 0.5 mm (0.02 in.)
Edge conditionLaser cut edges have matte and vertical lines.
Laser sourcesCO2 and fiber lasers. Up to 10 kW.
Repeatability+/- 0.05 mm (0.002 in.)
Positioning accuracy+/-  0.10 mm (0.004 in.)
Lead Time5-7 days

By default, sharp edges will be broken and deburred. For any critical edges that must be left sharp, please note and specify them in your drawing.

Laser Cutting Materials Options

The laser cutting service offered by RPS is flexible and can be used with a wide range of materials, such as non-ferrous metals, plastics, and other non-metals. Our laser-cutting facility uses high-tech equipment and skilled workers to cut materials with different strengths, weights, and thermal properties. Here are some materials that can be cut with a laser for your project.

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Ultimate Guide to Sheet Metal Fabrication

To help you make the most of sheet metal fabrication, we put together this comprehensive guide to the fundamentals of this technique that could help you decide if it is the best option for your project and create perfect metal parts.

Laser Cutting From Prototyping to Production

The versatility and precision of laser cutting ensure excellent initial product development and continuous production. Design files are rapidly turned into end products, from intricate custom parts to complex enclosures.

Let’s Start A Laser Cutting Project Today

FAQ

Our laser cutting method works with a wide range of materials, such as ferrous and non-ferrous metals, plastics, and other materials that aren’t metal. We can also cut materials that are different in weight, thickness, and how they move.

Our laser cutting service can cut things with a positional accuracy of +/- 0.004 inches and a precision of +/- 0.002 inches.

For each type of material that can be cut with a laser, RPS has different thickness requirements. The thickest pieces of stainless steel and aluminum can be no more than 15 mm. On the other hand, carbon steel can be cut up to 25 mm thick, while copper can be cut less than 12.7 mm thick.

Yes, our experts have adequate experience and knowledge of laser engraving and etching. Therefore, we are able to provide superior quality services that will meet your demands.

Yes, you can bend the material with the various bending techniques offered at Rapid Protos. There is an allowance for bending in your flat pattern profiles. We offer sheet metal bending techniques like V-bending, roll bending, rotary bending, wipe bending, and so on. The technique used will depend on your specific applications.

Laser cutting is a highly efficient method that can cut steel materials with a cutting speed of 600 inches per minute. This ensures multiple cutting projects will be completed quickly while also saving material costs. With our precise laser cutting machines, you can be sure of faster lead times and reasonable pricing.

Won’t. Laser cutters are so precise and work at incredible speeds that the beam melts only the parts you want to cut. Plus, the high speed means your material won’t be exposed to high temperatures for too long.

Laser cutting is not the only high-precision cutting method for industrial manufacturing. Should you choose not to fabricate with a laser cutter, or are you conflicted about how to cut shapes on sheet metal? Below are excellent alternatives for your manufacturing requirements.

  • EDM – electrical discharge machining
  • water jet cutting
  • CNC milling
  • punching

Laser Cutting Application

Laser cutting services are widely used in many industries, including automotive, aerospace, electronics, machinery manufacturing, furniture and advertising. Its high precision and high efficiency make laser cutting widely used in fine cutting and engraving of metal, plastic, wood and other materials, especially suitable for complex shapes and mass production.