Metal Welding Service

Custom metal welding services from prototypes to on demand production of sheet metal parts. Low-cost sheet metal fabrication solution for you.

  • Free quotation with DFM review in 12 hours

  • Lead time as fast as 3 days

  • ISO 9001:2015 certificated

Certifications
ISO 9001:2015 | IATF 16949 Registered

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Our Metal Welding Services

Rapid Protos offers high-quality sheet metal welding services, equipped with the latest welding tools and equipment to meet a variety of metal welding needs. Whether it is mild steel, stainless steel or aluminum, we can provide professional MIG, TIG, flux core and pulsed arc welding services.

Our welders and inspectors are certified and operate in strict accordance with the American Welding Society (AWS) standards to ensure that each project meets the highest quality requirements. Whether your welding needs are large or small, Rapid Protos can provide timely and reliable welding solutions to ensure that your products are perfect.

Common 5 Type Welding Technology

Metal Welding

Advantages and Benifits of Metal Welding

Metal welding is the process of joining two or more pieces of metal together by heating them until they melt and fuse together. It is a widely used technique in many industries, including construction, manufacturing, and repair. Here are some of the advantages and benefits of metal welding:

Welding creates a bond that is as strong, if not stronger than the original material. This ensures that the joint will be able to withstand a lot of force and pressure, making it a reliable and long-lasting solution.

Welding is often less expensive than other joining techniques, such as brazing or soldering. This is because it requires less material and can be completed quickly.

Welding can be used to create custom shapes and designs. This means that it can be used to create products that are unique and tailored to specific requirements.

Welding can create clean and neat joints that look more attractive than other joining techniques. This is particularly important for products that will be on display or in public view.

Gallery of Sheet Metal Welded Parts

Check out our extensive gallery that shows precision machined prototypes and parts from our valued customers.

Why Choose Us for Sheet Metal Welding

Reasons to choose Rapid Protos for welding services include:

Accurate Quotes at No Additional Cost

Rapid Protos can help accurately your ordering and manufacturing process through an in-house self-developed quotation assistance system and accurate quotations by engineers with more than ten years of experience. And give the cheapest and fastest manufacturing process feasible solution, stop wasting money and time through incorrect manufacturing process. Engineers can obtain the optimal processing technology (CNC Machining, 3D printing, mold injection molding, etc.) Your accurate quotation and delivery time will not delay your project development progress.

Instant Free Quote

Sheet Metal Welding Quality Standards

To ensure part manufacturability and precision of fabricated prototypes and parts, our custom sheet metal fabrication services are in compliance with the ISO 2768-m.

  • RPS Sheet Metal is proud to be recognized as a Sustaining Member of the American Welding Society (AWS)

  • A full library of AWS Welding Codes, Standards, Specifications, & Guidelines, as well as other Statutory & Regulatory specifications.
  • Top of the line welding equipment.
  • Welding Procedure Specifications to meet code compliance.
  • Procedure Qualification Records to support our WPSs.
  • Welder Qualification Records, certifying our weld staff to meet code compliance.
  • Welding procedures for a variety of requirements: AWS D1.1, 1.2, 1.3, 1.4, 1.6, D9.1, D17.1

By default, sharp edges will be broken and deburred. For any critical edges that must be left sharp, please note and specify them in your drawing.

Welding

Sheet Metal Welding Materials

No matter what materials and applications your welding projects involve, you can always find the right solution when you choose Rapid Protos. We offer a wide range of commonly used welding materials to ensure that your customized needs are met.

Steel

Steel

Steel is commonly used in the manufacture of this part due to its economical low cost, wide availability, ease of processing and good mechanical properties, excelling in strength and durability.

Model: 1018,1215, 4130, 4140,4340

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

Leadtime: <10 Days

More Details>>

Stainless steel Materials

Stainless Steel

Stainless steel is the low carbon steel that offers many properties that are sought after for industrial applications. Stainless steel typically contains a minimum of 10% chromium by weight.

Model: 303, 304L, 316L, 410, 416

Tolerances: ±0.125mm (±0.005″)

Max part size: 200 x 80 x 100 cm

Leadtime: <10 Days

More Details>>

Welding

Ultimate Guide to Sheet Metal Fabrication

To help you make the most of sheet metal fabrication, we put together this comprehensive guide to the fundamentals of this technique that could help you decide if it is the best option for your project and create perfect metal parts.

Our Metal Welding for Various Industry

Rapid Protos works with leading manufacturers from a variety of industries to support growing demand and streamline their supply chains. Our custom sheet metal fabrication services help more and more manufacturers turn their ideas into products

  • Medical
  • Defense
  • Packaging
  • Building Materials & Construction
  • Electrical Equipment & Electronics
  • Commercial Display
  • Oil & Gas
  • Transportation
  • Heating & Cooling
  • Engineering
  • Aerospace
  • Industrial Equipment

Let’s Start A Metal Welding Project Today

FAQ

Weld metal is the metal that has been melted and then solidified during the welding process. It is usually a mixture of the filler metal, the parent metal, and any additions from the flux in the consumables. It has an as-cast metallurgical structure.

The four main types of welding are: Gas Metal Arc Welding (GMAW/MIG), Gas Tungsten Arc Welding (GTAW/TIG), Shielded Metal Arc Welding (SMAW), and Flux Cored Arc Welding (FCAW).

The main reason is that aluminum has a relatively low melting point and has a high thermal conductivity. This means that it is difficult to heat the material high enough to melt without causing it to deform or warp. In addition, aluminum reacts with oxygen in the air to form a thin layer of aluminum oxide on its surface, which prevents the metal from properly fusing during welding.

Qualities of a good weld include:

Strong Bond: A good weld results in a strong bond between the materials being joined. The weld should be able to withstand the forces and stresses it will be subjected to.

Smooth and even welds: A good weld should be smooth and even, with no bumps, holes or irregularities. This is important both for aesthetics and to prevent weak spots in the weld.

Consistency: A good weld should be consistent throughout, with the same level of penetration and quality throughout.

No Porosity: Porosity, or small holes in the weld, can weaken the joint and cause it to fail under stress. A good weld should have no porosity.

Correct Size: A good weld should have the correct size and shape as specified in the welding plan or drawing.

Free of Cracks: A good weld should be free of cracks, which can also weaken the joint and cause it to fail.

Proper Penetration: The weld should penetrate the two materials being joined to ensure a strong bond.

Fully Fused: The metals being joined should be fully fused together with no gaps or spaces.

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