| İsim | Detay |
|---|---|
| Ürün | CNC Milled Aluminum Parts |
| Malzeme | 6061 Alüminyum |
| Sipariş Miktarı | 20 adet |
| Hoşgörü | 0,05 mm |
| Teknoloji | CNC Frezeleme+Eloksallama |
| Konum | BİZ |
| Başvuru | Tüketici Elektroniği |
These parts are precision housings used in high-end consumer electronic products. Our customer is an innovative company focused on product design and functionality. They need a custom part that not only delivers reliable functionality but also features an exquisite appearance, smooth tactile feel, and effective heat dissipation.
Müşteri Zorlukları
Müşterinin temel sorunları şunlardı:
- Machining of Complex Geometric Shapes: The internal and external structures of the housing are usually highly complex, including various mounting points, reinforcing ribs, and fins for heat dissipation. These intricate geometric shapes require high-precision CNC milling to ensure perfect fit with other components.
- Material Performance and Cost: The housing needs to have good strength and corrosion resistance, while being as lightweight as possible to align with the design trend of portable devices. 6061 aluminum alloy has become the ideal choice due to its excellent comprehensive performance and cost-effectiveness.
- Functional Surface Treatment: The part surface requires special black anodizing treatment. This is not only for aesthetics but, more importantly, to enhance its wear resistance and corrosion resistance, as well as to prevent light reflection.
- Consistency and Traceability: The customer requires large-volume procurement, which demands extremely high consistency in the dimensions, color, and quality of each part. Additionally, a comprehensive quality traceability system must be in place.
Our Solution: 6061 Aluminum Alloy CNC Milling + Black Anodizing
To perfectly address the customer’s challenges, we provided the most professional manufacturing solution: integrating two key processes—CNC milling and black anodizing—into our in-house production workflow.
Step 1: Efficient CNC Milling
We use advanced CNC milling machines for mass processing of the parts. By optimizing tool paths and cutting parameters, we can quickly and accurately mill all planes, holes, and slots of the parts, ensuring their dimensional accuracy. For complex structures such as heat dissipation fins and internal mounting ribs, we adopt multi-axis linkage machining technology to ensure that each feature meets the design specifications.
Step 2: Black Anodizing Treatment
After milling, the parts are sent to our anodizing workshop. We apply professional anodizing treatment to form a hard, wear-resistant, and corrosion-resistant oxide film on the aluminum surface. By precisely controlling treatment parameters (including electrolyte concentration, temperature, and processing time), we achieve the black color specified by the customer—while ensuring the oxide film does not affect the parts’ dimensional precision.
RPS Değeri ve Sonuçları
Through our 6061 aluminum alloy CNC milling + black anodizing service, the customer gained the following core value:
- Perfect Combination of Performance and Appearance: The parts we manufactured not only have excellent mechanical properties and durability but also feature impressive surface texture and appearance, significantly enhancing the overall value of the customer’s products.
- İstikrarlı ve Güvenilir Kalite: From raw material procurement (using 6061-T6 aluminum alloy with certified chemical composition) to machining, surface treatment, and final inspection (100% checked via coordinate measuring machines and colorimeters), we implement strict quality control to ensure high consistency in the dimensions, appearance, and durability of every part.
- Tek Noktadan Hizmet: We integrate CNC machining and surface treatment within the same factory. This not only simplifies logistics and management but, more importantly, ensures seamless coordination between machining and surface treatment—effectively avoiding quality risks and delivery delays caused by outsourcing processing.
With our profound experience in precision CNC işleme and high-end custom manufacturing, RPS successfully delivered these key industrial-grade parts to the customer—once again demonstrating our outstanding capabilities in meeting high-cost-performance and high-precision requirements.
