| Имя | Деталь |
|---|---|
| Продукт | Custom CNC Machined Parts |
| Материал | Алюминий 6063 |
| Количество заказа | 100 pcs |
| Толерантность | 0,05 мм |
| Технология | Обработка на станках с ЧПУ |
| Расположение | НАС |
| Приложение | Автоматизация |
RPS customized a high-precision CNC-machined part—a fixture bracket for fixing and supporting specific components—for an industrial automation equipment manufacturer. This part plays a critical role in the equipment, as its dimensional accuracy and geometric shape directly affect the overall stability and functionality of the entire device.
The customer required a bracket that could firmly clamp cylindrical components while being accurately installed onto the equipment structure. This demanded extremely high standards for the part’s hole spacing, concentricity, and surface flatness. Leveraging our extensive experience in precision machining, we provided the customer with a complete manufacturing service from raw material selection to finished product, ensuring the final product perfectly met their design requirements.
Проблемы производства и решения RPS
Выбор материала & Характеристики
- Вызов: The part needed to maintain sufficient strength while having good machinability to achieve complex geometric structures, with cost control also a key factor.
- Решение: We recommended 6063 aluminum alloy. Compared with 6061, 6063 alloy offers superior extrusion performance and surface finish, and is easier to machine. It is commonly used in architectural profiles and frame structures, but is equally suitable for industrial parts requiring high precision. By utilizing its excellent machinability, we could easily meet the high-precision requirements for all holes and surfaces on the part, while maintaining cost-effectiveness.
CNC Machining Precision & Detail Control
- Вызов: The part includes a large central hole and multiple positioning holes. The central hole needs to perfectly clamp another component, and the center distance and dimensions of all mounting holes must be extremely accurate. In particular, the opening section for clamping requires precise control to ensure uniform and effective clamping force.
- Решение: We used advanced CNC machining centers to precisely control tool paths, ensuring the concentricity and circularity of the central hole met the highest standards. Meanwhile, the center distance of all screw holes was strictly controlled within a tolerance of 0.01mm, ensuring perfect matching with the customer’s equipment. We also paid special attention to the part’s cut surfaces, ensuring they were flat and smooth without any burrs—preventing damage to other components during installation and use.
Surface Treatment & Aesthetics
- Вызов: The customer also had certain requirements for the part’s surface appearance, needing to retain the original metallic texture.
- Решение: After machining, we performed detailed surface treatment on the part. Through precision sandblasting and cleaning processes, we removed all machining marks, giving the part surface a uniform, fine matte silver-white texture. This not only preserved the original aesthetic of 6063 aluminum alloy but also enhanced its durability and visual appeal.
Результаты и ценность
Through RPS’s custom CNC machining services, we successfully manufactured this high-performance part for automation equipment. With its exceptional dimensional accuracy, reliable clamping function, and exquisite surface treatment, the part perfectly integrated into the customer’s equipment system and received high recognition from the customer.
This project once again demonstrates RPS’s core competitiveness in small-batch customization and complex part manufacturing. We can not only strictly adhere to the customer’s design requirements but also help optimize product performance and reduce manufacturing costs through professional material and process recommendations.
